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Showing posts with label Capacitors. Show all posts
Showing posts with label Capacitors. Show all posts

Types of Capacitors


 Dielectric Capacitors

  Dielectric Capacitors are usually of the variable type were a continuous variation of capacitance is required for tuning transmitters, receivers and transistor radios. Variable dielectric capacitors are multi-plate air-spaced types that have a set of fixed plates (the stator vanes) and a set of movable plates (the rotor vanes) which move in between the fixed plates. The position of the moving plates with respect to the fixed plates determines the overall capacitance value. The capacitance is generally at maximum when the two sets of plates are fully meshed together. High voltage type tuning capacitors have relatively large spacings or air-gaps between the plates with breakdown voltages reaching many thousands of volts. -edited by RDP-

   As well as the continuously variable types, preset type variable capacitors are also available called Trimmers. These are generally small devices that can be adjusted or "pre-set" to a particular capacitance value with the aid of a small screwdriver and are available in very small capacitances of 500pF or less and are non-polarized.

Film Capacitors


  Film Capacitors are the most commonly available of all types of capacitors, consisting of a relatively large family of capacitors with the difference being in their dielectric properties. These include polyester (Mylar), polystyrene, polypropylene, polycarbonate, metallised paper, Teflon etc. Film type capacitors are available in capacitance ranges from as small as 5pF to as large as 100uF depending upon the actual type of capacitor and its voltage rating. Film capacitors also come in an assortment of shapes and case styles which include:

    Wrap & Fill (Oval & Round)  -  where the capacitor is wrapped in a tight plastic tape and have the ends filled with epoxy to seal them.
     
    Epoxy Case (Rectangular & Round)  -  where the capacitor is encased in a moulded plastic shell which is then filled with epoxy.
     
    Metal Hermetically Sealed (Rectangular & Round)  -  where the capacitor is encased in a metal tube or can and again sealed with epoxy.

with all the above case styles available in both Axial and Radial Leads.

Film Capacitors which use polystyrene, polycarbonate or Teflon as their dielectrics are sometimes called "Plastic capacitors". The construction of plastic film capacitors is similar to that for paper film capacitors but use a plastic film instead of paper. The main advantage of plastic film capacitors compared to impregnated-paper types is that they operate well under conditions of high temperature, have smaller tolerances, a very long service life and high reliability. Examples of film capacitors are the rectangular metallised film and cylindrical film & foil types as shown below.

Axial Lead Type




Radial Lead Type

The film and foil types of capacitors are made from long thin strips of thin metal foil with the dielectric material sandwiched together which are wound into a tight roll and then sealed in paper or metal tubes.

These film types require a much thicker dielectric film to reduce the risk of tears or punctures in the film, and is therefore more suited to lower capacitance values and larger case sizes.

Metallised foil capacitors have the conductive film metallised sprayed directly onto each side of the dielectric which gives the capacitor self-healing properties and can therefore use much thinner dielectric films. This allows for higher capacitance values and smaller case sizes for a given capacitance. Film and foil capacitors are generally used for higher power and more precise applications.


Ceramic Capacitors


   Ceramic Capacitors or Disc Capacitors as they are generally called, are made by coating two sides of a small porcelain or ceramic disc with silver and are then stacked together to make a capacitor. For very low capacitance values a single ceramic disc of about 3-6mm is used. Ceramic capacitors have a high dielectric constant (High-K) and are available so that relatively high capacitances can be obtained in a small physical size.

They exhibit large nonlinear changes in capacitance against temperature and as a result are used as de-coupling or by-pass capacitors as they are also non-polarized devices. Ceramic capacitors have values ranging from a few picofarads to one or two microfarads but their voltage ratings are generally quite low.
Ceramic types of capacitors generally have a 3-digit code printed onto their body to identify their capacitance value in pico-farads. Generally the first two digits indicate the capacitors value and the third digit indicates the number of zero's to be added. For example, a ceramic disc capacitor with the markings 103 would indicate 10 and 3 zero's in pico-farads which is equivalent to 10,000 pF or 10nF.

Electrolytic Capacitors


 Electrolytic Capacitors are generally used when very large capacitance values are required. Here instead of using a very thin metallic film layer for one of the electrodes, a semi-liquid electrolyte solution in the form of a jelly or paste is used which serves as the second electrode (usually the cathode). The dielectric is a very thin layer of oxide which is grown electro-chemically in production with the thickness of the film being less than ten microns. This insulating layer is so thin that it is possible to make capacitors with a large value of capacitance for a small physical size as the distance between the plates, d is very small.

 The majority of electrolytic types of capacitors are Polarised, that is the DC voltage applied to the capacitor terminals must be of the correct polarity, i.e. positive to the positive terminal and negative to the negative terminal as an incorrect polarisation will break down the insulating oxide layer and permanent damage may result. All polarised electrolytic capacitors have their polarity clearly marked with a negative sign to indicate the negative terminal and this polarity must be followed.

 Electrolytic Capacitors are generally used in DC power supply circuits due to their large capacitances and small size to help reduce the ripple voltage or for coupling and decoupling applications. One main disadvantage of electrolytic capacitors is their relatively low voltage rating and due to the polarisation of electrolytic capacitors, it follows then that they must not be used on AC supplies. Electrolytic's generally come in two basic forms; Aluminum Electrolytic Capacitors and Tantalum Electrolytic Capacitors.


Discharging a capacitor


  The blue graph shows how the current (I) decreases as the capacitor discharges. The initial current (Io) is determined by the initial voltage across the capacitor (Vo) and resistance (R):
                        Graphs showing the current and
                                   voltage for a capacitor discharging
Initial current,  Io = Vo / R.

  • Note that the current graphs are the same shape for both charging and discharging a capacitor. This type of graph is an example of exponential decay.

  The green graph shows how the voltage (V) decreases as the capacitor discharges.

    At first the current is large because the voltage is large, so charge is lost quickly and the voltage decreases rapidly. As charge is lost the voltage is reduced making the current smaller so the rate of discharging becomes progressively slower.


   After 5 time constants (5RC) the voltage across the capacitor is almost zero and we can reasonably say that the capacitor is fully discharged, although really discharging continues for ever (or until the circuit is changed).

Charging capacitors


  The capacitor (C) in the circuit diagram is being charged from a supply voltage (Vs) with the current passing through a resistor (R). The voltage across the capacitor (Vc) is initially zero but it increases as the capacitor charges. The capacitor is fully charged when Vc = Vs. The charging current (I) is determined by the voltage across the resistor (Vs - Vc):

Charging current,  I = (Vs - Vc) / R   (note that Vc is increasing)

At first Vc = 0V so the initial current, Io = Vs / R

Vc increases as soon as charge (Q) starts to build up (Vc = Q/C), this reduces the voltage across the resistor and therefore reduces the charging current. This means that the rate of charging becomes progressively slower.

time constant  = R × C  where:   time constant is in seconds (s)
R = resistance in ohms (ohm)
C = capacitance in farads (F)

For example:
If R = 47kohm and C = 22µF, then the time constant,
RC = 47kohm × 22µF = 1.0s.
If R = 33kohm and C = 1µF, then the time constant, 
RC = 33kohm × 1µF = 33ms.

A large time constant means the capacitor charges slowly. Note that the time constant is a property of the circuit containing the capacitance and resistance, it is not a property of a capacitor alone.

Graphs showing the current and
 voltage for a capacitor charging
time constant = RC
charging current
capacitor charging voltage

  The time constant is the time taken for the charging (or discharging) current (I) to fall to 1/e of its initial value (Io). 'e' is the base of natural logarithms, an important number in mathematics (like pi). e = 2.71828 (to 6 significant figures) so we can roughly say that the time constant is the time taken for the current to fall to 1/3 of its initial value.

  After each time constant the current falls by 1/e (about 1/3). After 5 time constants (5RC) the current has fallen to less than 1% of its initial value and we can reasonably say that the capacitor is fully charged, but in fact the capacitor takes for ever to charge fully!

  The bottom graph shows how the voltage (V) increases as the capacitor charges. At first the voltage changes rapidly because the current is large; but as the current decreases, the charge builds up more slowly and the voltage increases more slowly.

   After 5 time constants (5RC) the capacitor is almost fully charged with its voltage almost equal to the supply voltage. We can reasonably say that the capacitor is fully charged after 5RC, although really charging continues for ever (or until the circuit is changed). 

What is a capacitor?

  A capacitor (originally known as condenser) is a passive two-terminal electrical component used to store energy in an electric field. The forms of practical capacitors vary widely, but all contain at least two electrical conductors separated by a dielectric (insulator); for example, one common construction consists of metal foils separated by a thin layer of insulating film. Capacitors are widely used as parts of electrical circuits in many common electrical devices.
    In a way, a capacitor is a little like a battery. Although they work in completely different ways, capacitors and batteries both store electrical energy. If you have read How Batteries Work, then you know that a battery has two terminals. Inside the battery, chemical reactions produce electrons on one terminal and absorb electrons on the other terminal. A capacitor is much simpler than a battery, as it can't produce new electrons -- it only stores them.
  Inside the capacitor, the terminals connect to two metal plates separated by a non-conducting substance, or dielectric. You can easily make a capacitor from two pieces of aluminum foil and a piece of paper. It won't be a particularly good capacitor in terms of its storage capacity, but it will work.
  In theory, the dielectric can be any non-conductive substance. However, for practical applications, specific materials are used that best suit the capacitor's function. Mica, ceramic, cellulose, porcelain, Mylar, Teflon and even air are some of the non-conductive materials used. The dielectric dictates what kind of capacitor it is and for what it is best suited. Depending on the size and type of dielectric, some capacitors are better for high frequency uses, while some are better for high voltage applications. Capacitors can be manufactured to serve any purpose, from the smallest plastic capacitor in your calculator, to an ultra capacitor that can power a commuter bus.
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